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Run a vehicle approval test centre

6. Monitoring and maintaining equipment

The equipment you need, how often to check and calibrate it, and which evidence and documents DVSA can ask to see.

6.1. Testing equipment you need

The equipment you need depends on the categories and types of vehicles tested at your centre. 

This section lists the common pieces of equipment you might need, but you may need other equipment depending on the types of vehicles you want to test. 

You must have English operating instructions for all equipment. You must be able to provide the operating instructions to DVSA examiners if requested.

All vehicles   

You might need the following equipment for all vehicle categories: 

  • 1 litre measuring jug
  • 165mm half-sphere with intrusion measurement
  • builder’s line-level with cord
  • decelerometer
  • driver eyeline and seatbelt anchorage location device
  • European specification number plate blanks
  • exhaust gas analyser (EGA) or diesel smoke metre (DSM)
  • flags for poles (4 green, 3 blue, 1 red)
  • floor line setting tool
  • glass opacity meter
  • handheld inspection light (hand lamp)
  • head impact area measuring tool
  • low voltage examination hand lamp
  • microphone positioning guide
  • noise meter (class 1) and tripod stand
  • poles for small mirror check area
  • roller brake tester (RBT)
  • secure storage for small tools
  • wheel chocks
  • wheel guard measuring gauge

Car (M1) testing equipment  

You might need a tachometer.

Bus and coach (M2 and M3) testing equipment  

Specialist equipment to test doors, ramps and steps  

You might need: 

  • 150mm high block 
  • 5kg test weights 
  • door tools (tapered and non-tapered) 
  • emergency door access panel form 
  • service door access panel forms 
  • step area gauge 

Specialised equipment to test gangway, windows and seats  

You might need: 

  • additional panel 
  • cylinders 
  • emergency window panels 
  • flat panels 
  • handhold panel 
  • inclinometer 
  • measuring poles 
  • seat area panels 

Light goods vehicles (N1) testing equipment 

You might need a tachometer. 

Heavy goods vehicle (HGV) (N2 and N3) testing equipment 

You might need a spray suppression measuring gauge.

Trailer (O1, O2, O3 and O4) testing equipment 

You might need non-metallic 30 metre tape measure (O3 and O4 only) 

Motorcycle (L) testing equipment  

You might need: 

  • headlamp aiming screen 
  • tachometer 

6.2. When to check and calibrate equipment 

Emissions testers 

You must: 

  • carry out daily checks on hoses, cables, probes, and other parts 
  • calibrate diesel smoke testers at least once a year 
  • calibrate gas analysers every 12 months 

Headlamp aim testing equipment 

You must: 

  • carry out visual checks on any headlamp aim testing equipment at least one day before a test 
  • calibrate headlamp aim testing equipment every 6 months 

Roller brake testers (RBTs) 

You must carry out regular checks on the: 

  • keyboard 
  • monitor 
  • rollers 
  • sensors 

Brake pressometer 

You must: 

  • carry out regular checks for damage or wear to the brake pressometer 
  • calibrate the brake pressometer every 12 months 

Vehicle weighing equipment 

You must carry out regular checks on your vehicle weighing equipment’s: 

  • condition 
  • display 
  • connections 

You must calibrate the vehicle weighing equipment every 12 months. 

6.3. Who can maintain your equipment 

A qualified engineer or contractor should carry out equipment maintenance at your centre. 

You should have a maintenance contract in place that covers all your testing equipment. 

6.4. Calibration certificates 

You must have evidence that your equipment is being calibrated to the correct standard. 

Your calibration certificates must contain: 

  • a title (such as ‘Calibration Certificate’) 
  • a unique certificate ID (serial number) 
  • page ID 
  • the name and address of the calibration laboratory (and location of the calibration test if this is different) 
  • the name and address of your centre 
  • details of which calibration methods were used 
  • a description of the item being calibrated and its condition 
  • the date of the calibration 
  • calibration results (including units of measurement if appropriate) 
  • the name, role and signature of the person or people authorising the calibration 
  • details of the measurement of uncertainty 
  • evidence that the measurements are traceable (UKAS/SI) 
  • the results before and after any adjustment or repair 

All calibration certificates must be fully compliant with ISO17025. 

You must make sure that copies of calibration documents are available to DVSA at each testing event.